Sunday, September 26, 2010

Avioncis Bending: Vibration Indicator - Pinout


Here is the pinout for the Lockheed L-1011 Vibration Instrument. It is a rather simple pointer instrument that can be driven quite easily with just a few external components. Below is a rough picture of what the instrument looks inside. Here are the key functions:

a) Test switch drives the needle to the 12 o'clock position .... or 2.5 on the vibration indicator.
b) Test switch also illuminates the vibration warning light.

Click the image below for better resolution.


Pinout of the 12 pin connector:

1 - 5V AC Instrument Illumination
2 - 5V AC Instrument Illumination
3 - Instrument Casing Ground
4 - 12V Test Input for Indicator
5 - Vibration Signal (TP)
6 - 28V Test Input for Annunciator
7 - Vibration Signal (TP)
8 - Annunciator GND
9 - Annunciator Input
10 - Not Used
11 - Not Used
12 - Not Used


The signal for the vibration indicator requires an external resistor and can be driven with DC or a differential signal.

Avionics Bending: Deutsch Connectors (Analysis)

The L0ckheed L-1011 used mostly connectors made by Deutsch. They are round bayonet style connectors that are pretty standard in the aviation industry. They are, however, very expensive when you have to buy them. The best way, is to see if you find them on eBay or somewhere else. Here are a few notes on Deutsch connectors:

1) Each connector has a unique identifier that tells you the size of the connect, the number pins and the key used. For example:

DL66R-14-15SN-1A

It encodes the connector size as 14 the number of pins as 15 and the connector key as "SN". The "S" denotes a socket and a "P" a pin. The connector below has sockets and the instrument picture below that as pins:




1) Each connector has a number of keys that prevent the connector from being inserted into a wrong instrument. There are a large number of different keys, but I will show you the most common key positions here.

"SN" Key ... this one is by far the most common on the L-1011.


"S6" Key Style


"S8" Key Style


The blue arrow show the main key. This one is always on top of the connector at the 12 o'clock position.

Monday, September 13, 2010

The L-1011 Advanced Stage I, Stage II and Stage III Cockpit


The following are pictures taken from a 1980 Lockheed L-1011 marketing publication. In this publication, Lockheed showed the plans for the Advanced Stage I, Stage II and Stage III glass cockpit. What is interesting, is that Lockheed never walked away from the concept of the TriStar being a 3 people cockpit. Therefore, even the Flight Engineer station got converted to glass. However, the L-1011 program was canceled long before any oft the Advanced Stage cockpits got implemented. It's sad, it would have been very interesting to see the L-1011 in glass ... but then again, it's the analog charm that I love so much about the L-1011.

Lockheed L-1011, Basic Main Instrument Panel

The main instrument panel below is the classic L-1011 panel as is on display with the Delta Air Heritage Museum here in Atlanta.




Lockheed L-1011, Advanced Stage I Main Instrument Panel

In the Stage 1 variant, Lockheed replaced the instrument cluster and the annunciator filed with two CRTs. Stage I, II and III cockpits all featured the same Advanced Flight Engineer station (see below).


Lockheed L-1011, Advanced Stage II Main Instrument Panel


In the Stage II variant, the L-1011 cockpit start to look very much like the Boeing 757 and Boeing 767. The two center panel displays got augmented with CRTs for the ADI and the HSI instrument.


Lockheed L-1011, Advanced Stage III Main Instrument Panel

Stage III would have been completely glass, except for the standby instrumentation. Each pilot would have had 3 primary displays in addition to the two center panel displays. The Stage III variant also features full color multi-functional weather displays.


Lockheed L-1011, Advance Stage I, II and III Flight Engineers Console

The flight engineers console would have been greatly reduced in complexity. Instead of the vast array of instruments, the console would have been dominated by 3 multi-function displays. The Advanced Flight Engineer's station would have also had significantly fewer circuit breaker.




Sunday, September 12, 2010

Lockheed-California Company - Original Press Release on the L-1011

Don Pierce send me an original transcript from the Lockheed-California Company Newsbureau. This news release highlighted the features of the L-1011 Tristar to the public:



NEWSBUREAU, LOCKHEED-CALIFRORNIA COMPANY
(A DIVISION OF LOCKHEED AIRCRAFT CORPORATION)
BURBANK, PHONE (213) 847-5730

BURBANK, Calif. -- The L-1011 TriStar is the first in a series of Lockheed wide-bodied commercial airliners designed to meet the traffic demands of the 1970s and beyond.

One of the new generation of advanced technology jetliners, the three-engine L-1011 will be one of the most flexible commercial transport aircraft in airline inventories when it first enters service in April 1972.

The basic version of the TriStar, now in production, will carry loads of 250 to 400 passengers and cargo over distances of more than 3,500 statue miles (5,600 km). Its maximum capacityis 45,750 pounds.

Its three Rolls-Royce RB.211 turbofan engines offer two outstanding features: economic fuel consumption and low nose and smoke emissions well below Federal Aviation Administration requirements.

The TriStar will operate on short, medium and long haul routes, as well as over many transoceanic routes. Size of this aircraft has been based upon the knowledge that an airliner capable of this versatility will fulfill most of the free world traffic requirements in the 1970s and beyond.

The Rolls-Royce RB.211 engine for the basic L-1011 is a high bypass-ratio turbofan design, rated at 42,000 pounds (18,180 kg) of maximum takeoff thrust. Inherent in the design is the capability to produce higher thrust without major modifications.

The TriStar's propulsion arrangement, with two engines mounted on pylons under the wings and a third at the rear of the fuselage, assures optimum balance, minimum structural weight and minimum aerodynamic drag.

The three-engine configuration was selected because it will offer greater growth potential in range and payload and give the airline operators better route versatility.

Compared with a two-engine transport, a three-engine aircraft can be dispatched under more adverse weather conditions and is subject to less constraint on over-water operations.

More efficient engines, advanced aerodynamic features and large passenger and cargo capacity will make the TriStar's direct operating costs per seat mile equal to or lower than those of earlier jetliners.

Sophisticated avionics systems provide the L-1011 with true all-weather operational capability necessary for safe, reliable airline service.

Introduction of the TriStar into scheduled service will require no major airport changes. The L-1011's takeoff and landing characteristics, low noise levels, "light footprint" landing gear, airport compatibility and a high degree of self-sufficiency where ground facilities are minimal will assure a smooth integration into the existing system of airports.

The basic TriStar is 178 feet, 8 inches long and has a wing span of 155 feet, 4 inches. Ground maneuvering capability will permit execution of sharp turns on runways, taxiways and in terminal paring areas.

Pavement stress with the TriStar will be no greater than those imposed by earlier jetliners. The L-1011 is equipped with a two-strut, four-wheel-bogie main landing gear.

Recognition of the public's concern with increasing noise in the vicinity of airports has influced development of the TriStar. The TriStar will be quieter than any commercial jet aircraft now flying or scheduled to enter airline service.

Lockheed's L-1011 will be from 60 to 70 per cent less annoying around airports than current DC-8/707 type jets and from 20 to 30 per cent less annoying than three-engine 727 aircraft.

in addition, L-1011 noise at airports will be substantially below the Federal Aviation Administration levels specified for new transport aircraft, which in many cases represent a 50 per cent reduction in noise heard by the human ear.

The TriStar's RB.211 turbofan engine achieves much of its thrust by passing about five times more air at low temperature and low velocity through the engine fan than through the engine core. High-temperature, high-velocity jet exhaust has been a primary noise source in previous engines.

Rolls-Royce has also eliminated fan inlet guide vanes and has optimized the spacing and number of outlet guide vanes to reduce the siren effect of the fan, particularly on approach, landing and taxiing.

The unique three-shaft construction of the Rolls-Royce engine permits more efficient design with no need for supercharging booster stages, all resulting in lower noise.

The efficient nose-absorbent lining for the engine ducts of the RB.211, developed jointly by Lockheed and Rolls-Royce, provides additional quieting, resulting in further lessening of airport noise.

Strategic location of passenger doors, eliminating overwing exits, in combination with a wide, spacious cabin provides L-1011 operators with great latitude in the choice of interior seating arrangements.

Improved passenger appeal is afforded by the spacious cabin which features roomier seats, a high, flat ceiling, sidewall storage cabinets for carry-on articles, wide-screen entertainment, and a tasteful decor. Two wide aisles, running the full length of the cabin, complement seating arrangements. The 19 foot 7 inch wide (5.97 m) interior is well suited for high-density seating without overcrowding, a feature of special interest to tour operators. Wide cross aisles between each pair of double-width entry doors make boarding and deplaning easier for passengers. Controls for passenger utilities such as reading lights, air outlets, stewardess call buttons, and entertainment are located conveniently in the seat arm rests.

Basic interior arrangements include seven lavatories, two forward and five aft, but additional lavatories are available as options. These are large, well lighted facilities featuring modular replenishment of service items and infant care facilities.

The below-deck galley, a Lockheed innovation, is a bonus feature made possible by the L-1011's large fuselage. It is completely equipped for the preparation and service of hot or cold foods and beverages, plus sufficient stowage space for two-meal service.

Foods and beverages are stowed in insulated serving carts that load directly through the galley's separate door, precluding interference with passenger and cargo loading, and aircraft servicing. Ovens, cold storage units, refrigerators, wast receptacles, and working areas are arranged efficiently within the twenty-foot long, six-foot high galley.

Food is prepared in high-speed ovens, returned to the carts, and lifted to the main cabin in two elevators. complete meals then are served to passengers from the carts.

An above-deck galley configuration is available for those airline operators with high cargo demands.

Baggage and cargo are accommodated below deck in three compartments -- forward, center and aft. The forward and center compartments are designed to accept preloaded containers. Four large full-width or eight half-width containers can be loaded in each of these compartments.

The containers conform to airline requirements for interchange-ability and can be rapidly loaded or unloaded by one man using an integral, power-driven handling system. The aft compartment is reserved for bulk material and animals. All compartments are pressurized, insulated and heated.

Other features of the L-1011 include provision for all-weather operations, a flying stabilizer and placement of the center engine in the aft fuselage.

Advanced fail-operational avionic equipment, together with direct lift control, make the L-1011 an all-weather aircraft. Glide slope and rate of descent deviations are minimized, thereby decreasing touchdown dispersion patterns.

Designed initially for Category II all-weather operation, avionic equipment now under development will qualify the aircraft for Category III all-weather landings. Designed for use with the basic automatic landing system, the new equipment an be installed at a later date.

Pitch control of the L-1011 is effected by movement of the entire horizontal stabilizer rather than by elevators alone. At low speeds, pitch control is increased the the use of elevators geared to the stabilizer, thus varying the control surface camber and increasing aerodynamic efficiency. The flying stabilizer precludes accidents associated with takeoff mistrim, runaway trim problems and jet upset because the pilot has continuous pitch control throughout the entire speed range of the aircraft.

Placing the center engine in the aft fuselage has both functional and ergonomic advantages. Gradual tapering of the fuselage to the engine diameter rather than to a relatively pointed tail cone increases the seating area in the aft cabin. Additionally, engine exhaust helps to reduce drag by effectively smoothing afterbody airflow.

The relatively low position of the center engine, as contrasted to one mounted above the fuselage, simplifies routine servicing and engine changes with a consequent reduction of maintenance cost. Through design interaction, the fuselage engine location also beneficially affects the height of the vertical tail, the position of the wing engines, the location oft he center fuselage passenger doors, and wing and tail structural weight.

The TriStar structure is designed for unlimited fatigue life, meaning that with normal maintenance and repair the life of the structure will be limited only by economic obsolescence.

Corrosion prevention is achieved by selected use of corrosion-resistant materials and surface protective coatings, use of sealants in the installation of all structural fasteners.

The fuselage is a semimonocoque shell consistent of aluminum alloy with skin and stringers supported by frames at 20-inch (50.8 cm) intervals. It will be pressure designed for a cabin altitude of 8,000 feet (2,438.4 m) at an altitude of 42,000 feet (12,801.6 m).

The wing structure is a two-spar box beam of upper and lower surface skins reinforced with stringer and rib installations.

The vertical fin is a two-spar box-beam design with a skin cover of aluminum sheet metal and stringers for reinforcement. The horizontal stabilizer is a box-beam spar assembly with a removable leading edge and tip.

Fuel capacity of the TriStar is 156,000 pounds (70,760 kg). Each wing contains two integral fuel tanks. The two inboard tanks feed the wing-mounted engines, and the outboard thanks collectively feed the after center engine through a flow equalizer.

There are four independent hydraulic systems in the L-1011 to provide safety and redundancy to flight controls. All four systems share equally the primary flight control loads. In addition, two of the systems carry secondary flight control loads and utility functions such as the leading edge devices, landing gear, brakes and nose wheel steering .

In normal operation, the landing gear is lowered hydraulically, but the pilot can unlatch the gear from the cockpit for free-fall lowering. The main wheel brakes have an anti-skid system for good braking control.

To achieve a low direct maintenance cost, the adoption of modular design concepts, "on-condition" predictive maintenance and progressive overhaul are provided for during design and development. The goal of the L-1011 maintainability program is to provide a design that is capable of being maintained during the period when the aircraft cannot be normally employed for revenue service.

The L-1011 has been designed for 99 per cent dispatch reliability and 99.8 per cent operational reliability.

The first L-1011 aircraft flew on November 16th, 1970. Following a testing and certification program involving five flying aircraft an two ground-test vehicles, TriStars will enter commercial service in April 1972.

While the L-1011 is the first of a planned family of airliners, the basic transport itself has considerable growth potential. This inherent design growth can be used to increase passenger capacity capability or to match future range requirements.

##

C081271
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Saturday, September 11, 2010

Avionics Bending: Chronometer / Clock (Analysis)


The clock/chronometer that I picked for the Lockheed L-1011 project was used on many different aircraft types, including the L-1011. The pair of clocks that I use for the main instrument panel are sourced from a Boeing 737.

The chronometer is a beautiful old analog instrument that uses stepper motors for both the GMT time as well as the sweeping second hand. Below is a description of the clock controls.


The top picture of the instrument shows the two tapes. The top tape is for hours on a 24h clock and the bottom tape displays minutes. The tape is advanced by a sprocket mechanism that is similar to that in an old film camera.

1) Top View


2) Left Side


3) Bottom



4) Right hand side.


There are several versions of this clock, below is a pin-out that applies this this particular clock only:

Pin 1 -> Integral Lighting 5V DC or AC
Pin 2 -> Integral Lighting 5V DC or AC
Pin 3 -> Instrument Power 24-28VDC
Pin 4 -> Instrument Power GND
Pin 5 -> Instrument Case Ground
Pin 6 -> Chrono Generator Phase 1
Pin 7 -> Chrono Generator Phase 2
Pin 8 -> Remote Switch 1
Pin 9 -> Remote Switch Common (12V-15V)
Pin 10 -> Remote Switch 2

Wednesday, September 8, 2010

Avionics Bending: Radio Digital Distance Magnetic Indicator (RDDMI) (Analysis)


The RDDMI instrument used on the Lockheed L-1011 is a rather generic one. Many of the RDDMI units used on the L-1011 did not provide the capability to switch from VOR to ADF with the two switches to the bottom right and the bottom left of the unit.


The units I picked for my project are actually from two different aircraft. The one featured in the blog posting was flown on a Boeing 737 and the other one that I used on this project was flown on a Boeing 747. However, the same RDDMI instrument was also used on the Lockheed L-1011.

Here are the internals of the instrument:

1) Top View


2) Left side

3) Bottom view


4) Right side


The two needles on the front of the instrument are driven by two Synchro Receivers. They are arranged in a rather interesting way. The shaft of the receiver in the back runs through the synchro receiver in the front.





Tuesday, September 7, 2010

Avionics Bending: SFENA Attitude Director Indicator (ADI) (Analysis)


Today's posting is on a set of beautiful Attitude Director Indicators. The ones that I selected for the project are actually not common on the L-1011, but they flew on an Airbus A300. Which from a time period point of view, overlaps with the L-1011. The devices are made by SFENA, France and the part number is N32aAM with an original manufacturing date of January 1982.


The ADI as indicators for:
  • Aircraft Attitude
  • Bank Angle
  • Turn Coordination
  • Glide Slope Deviation
  • Localizer Deviation
  • Fast/Slow on Approach
  • Flight Director Pitch
  • Flight Director Roll
  • Decision Height
  • Attention

To see the ADI in check this blog posting: SFENA ADI Working with XPlane

The next few pictures show the unit without the back cover. The instrument is really beautifully engineered. Just as with many other SFENA devices, the entire instrument is built very modular. The ball representing the gyro has two motors: (a) one for pitch inside the globe and (b) another for roll on the backside of the C-shaped mount.





Both the roll and the pitch motors are supported by a 400Hz resolver.




The two flight director bars in action.

1) Flight Director directs a turn to the left.



2) Flight Director directs a climbing right turn.


Sunday, September 5, 2010

Original Flight Hardware: Throttle Quadrant


Thanks to Lee King and BONEYARD2U I am now a proud owner of a L-1011 Throttle Quadrant. The unit is in great shape except for a few missing parts, such as the parking brake handle. Once the throttle elements are repainted white it will look awesome again. The quadrant appears to be from L-1011 103P-1127.



There is also some damage to the plastic cover the throttles and underneath the Fuel and Ignition switches. However, all this will be fairly easy to fix.

Thursday, September 2, 2010

System Description by Don Pierce: Engine Status and Engine Oil


ENGINE STATUS Panel:

The top row of indicators are the N2 indicators, showing N2 speed. They are round dial instruments on all L-1011s, even though some planes have vertical tape instruments for N1 and N3. It is normal for the FE to call out beginning of N2 rotation during the engine start process.


The second row if indicators are the Vibration Monitor Indicators. They read from 0 to 5 units of vibration. Each indicator has a BITE button which will drive that respective indicator to approximately 4.0 units, verifying indicator operation. Also. each indicator has an amber light that illuminates about about half-scale (2.5 units) At the same time a light will illuminate on the pilots' caution and warning panel. The reading of the light varies - it might be ENG VIB/FLTR PRESS or ENGINE/APU STATUS.

Below the indicators are a series of test-related switches. The TEST push-button switch is used to test the signal conditioner (located in the MESC) and all three indicators. Pressing and holding the switch will cause all three indicators to read approximately 4.0 units; the amber lights will illuminate when the needles of the indicators pass about 2.5 units. When the switch is release, the indicator will return to 0 units (assuming the engine is not running) but the light remains "on", if the needles had passed 3.0 units when the needle was "rising". To extinguish the lights, the TEST switch must be pressed a second time (briefly).

The A and B latching switchlights provide the capability to select either of the two vibration pickups. When both switchlights are unlatched, both pickups are sampled, every 0.5 second. Note: the reading for the switchlights may be FAN and TRUB - for an earlier configuration; location of the vibration transducers will also vary. The ON light is switchlight position.

The four-position rotary switch is a "filter selector". When the switch is at the NORM (normal) position, the rotor frequency being monitored is the frequency range of all three rotating assemblies. When the other three rotary switch positions are selected, the frequency range is of one of the three rotors being monitored: LOW is the LP shaft (N1), MED is the IP shaft (N2) and HIGH is the HP shaft (N3). Note: The level of vibration being seen depends on the "age" of the engine.


ENGINE OIL Panel:

The engine oil QUANTITY indicators have a units display that varies from airline to airline; the quantity also varies, depending on type of engine.

Below the QUANTITY indicators are three oil TEMP indicators, in °C. All six of these indicators each have a small BITE button that is used to test the respective indicator. Faceplate light access for all six indicators is via the front of the indicator. All six instruments are made by General Electric.

Next are three oil PRESS (pressure) gages, manufactured by Smiths Industries. The range of the gage is 0 to 100 psi, in increments of 5 psi. The range is red from 0 to 35 psi, then yellow from 35 to 40, and green from 40 to 100 psi. The three pressure gages have a single, common TEST switchlight. There are three OIL PRESS ENG (x) lights on the pilots' caution and warning panel, which illuminate when the associated engine's oil pressure is too low.

The three amber FILTER PRESSURE lights illuminate to show an excessive pressure drop across either the associated oil pressure filter or the associated fine oil scavenge filter. At the same time, the ENG VIB/FLTR PRESS light on the caution and warning panel will illuminate. This light was also discussed (above) along with Engine Vibration.