Avionics Bending: Deutsch Connector Recycling

Deutsch DL66R Connector Recycling

Bayonet connectors are pretty darn expensive, especially when they are commercial/military grade. Unfortunately, cockpit projects like the L-1011 project used dozens of them in all different pin configurations and sizes. In order to avoid this cost I was able to buy a box of connectors out of scrap/surplus that had been cut out of an actual L-1011 cockpit. In order to re-use these connectors I need to pull all the sockets and pins out of them. To do so I use a toll made by Astro Tools called the ATR 2080. This tool works for rear release size 20 sockets. Here is how the tool works: 

1. The tool slides down the cable into the rear of the connector.

2. When fully inserted the tool releases the rear retainer clip

 3. Once released the socket together with the crimped on cable simply pulls out of the connector.

There are also hundreds of sockets that had not been used and had been inserted into the connector and then plugged with a small red plug on the backside of the connector. These unused sockets come in handy because they can be re-used, and, at a price of almost $1 per socket .... they come in very handy.